BD Diesel HX35 Boost Elbow Dodge 5.9L Cummins 1994-2002

BD Diesel HX35 Boost Elbow Dodge 5.9L Cummins 1994-2002 is identified by BD part number 1040310.

Features and Configuration

• Calibrated Orifice Size: 0.080-inch diameter precisely sized for HX35 turbos to cap boost at 25 PSI for safe exhaust brake function.
• Brass Construction: Machined from durable brass to handle high boost pressures and resist corrosion in harsh diesel environments.
• Direct Bolt-On Fit: Replaces factory elbow at turbo compressor outlet with no modifications needed.
• Exhaust Brake Compatible: Required component for BD exhaust brake kits to maintain vacuum and braking efficiency.
• Performance Engineered: Developed through BD’s turbo research to deliver repeatable boost control on Cummins 5.9L.
• Precision CNC-machined solid brass for strength durability and heat resistance in turbo applications.

Fitment and Application Requirements

Match the year, model and engine below, then confirm the transmission, drivetrain, chassis and production-split requirements for this exact part number. The vehicle selector does not replace these configuration checks.

BD catalog application: HX35 Boost Elbow Dodge 5.9L Cummins 1994-2002.

Part Identification

Check BDs current information for 1040310 for installation instructions, package contents and application notes. Illustrations may show related configurations; order by the part number and selection above.

Installation and Ordering Notes

Follow the BD instructions for this exact part number and confirm required companion parts, tools and settings before starting installation. Inspect the completed installation for correct routing, clearance, fastener torque, leaks and normal operation as applicable.

How Do I Confirm This Is the Correct Part?

Use BD part number 1040310, match the application requirements above, and compare the original assembly or mating components. Similar-looking BD parts can have different connections, output levels or fitment.

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